Fujian Textile Industry Accelerates Innovation And Pformation And Continues To Extend The Industrial Chain To The Upstream And Downstream Industries.

Innovation of Fuzhou textile industry

Recently, Fujian

Ushered in a new starting point for their great development and progress. First, Fujian Shen Yuan new material Co., Ltd. and the world's top Holland Dsm company signed the technical license agreement for the two phase project of caprolactam, accelerating the construction of the largest caprolactam production base in the world. Then, the most advanced full-automatic high-speed production line of the nylon industry will be officially put into use in Fujian Jingfeng Technology Co., Ltd.

After hundreds of millions of billion yuan in output value, Fuzhou textile industry has also encountered bottlenecks in development, like other traditional industries.

Fuzhou actively followed up the strategy of "industrial 4" and "made in China 2025", actively implemented the "machine change", vigorously promoted product and business mode innovation, and continuously extended the industrial chain.

Machine change: employment fell by nearly 40%.

With the disappearance of demographic dividend, it is difficult to recruit workers and become expensive workers.

Against this background, "machine change" is regarded as a propeller of pformation, upgrading, quality and efficiency by some textile enterprises.

Changle Liheng nylon Technology Co., Ltd. is making full efforts to build the world's largest polyamide polymerization and spinning production enterprise.

Chen Lijun, deputy general manager of the company, said that the number of workshops decreased by more than 50% because of the application of semi-automatic new equipment.

"Machine change" has become the consensus of textile enterprises under the new normal.

In the production workshop of Fujian Jingfeng Technology Co., Ltd., when the silk cake comes out of the winding machine, it is necessary for the workers to remove them manually, put one on the cake handcart, and then push it to the inspection room for testing.

Li Yongjun, manager of the company's production department, told reporters that the company is also implementing the "machine change" program, which has invested heavily in fully automated high-speed production lines imported from abroad and will be put into use next month.

At that time, all these complicated processes will be replaced by machines, and the cake handcart will also be laid off.

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"Switch out the new kinetic energy.

Li Yongjun told reporters that compared with the parent company Fujian Jinjiang science and technology company, under the same conditions, the new automatic production line will reduce labor consumption by about 50%, reduce energy consumption by about 30%, and save 800 yuan per ton of nylon filament, greatly improving production efficiency.

Data show that in the main position of Fuzhou's textile industry Changle, more than 85% cotton spinning enterprises in the country have reached the leading level in the country, and the "machine change" has reduced the level of employment from 58 to 36 yuan per 10000 yuan, or nearly 40%.

Product innovation: Customizing for customers

Facing the adverse global textile production capacity and domestic and foreign market demand, Fuzhou textile industry is still making efforts in "product innovation".

"Since the beginning of this year alone, more than 30 new products have been launched.

Among them, nylon cool yarn, flat yarn, polyester filament and other special products are welcomed by the market. The added value of products is more than 10% higher than that of conventional products.

Chen Lijun said that the company is speeding up the pace of product restructuring, introducing more "added ground" gas products with high added value, reducing conventional varieties to enhance product competitiveness and business efficiency.

Product innovation is becoming a marketing tool for textile enterprises to break through.

"Heng Shen nylon filament, polymer chip production line production capacity first in the country."

Changle Heng Shen synthetic fiber technology Co., Ltd., the person in charge, with the constant Shen spandex two phase of the completion and commissioning, the Heng Shen spandex product is further enriched and will be widely used in products such as diapers, plush toys, bags, sports shoes and so on, to provide customers with a comprehensive product selection experience and truly achieve the product's "private customization".

Extension chain: let enterprises break through the trend

At present, the textile industry is stepping up upgrading and upgrading, and gradually extending to the upstream and downstream industry chain to create "100 billion textile industrial clusters".

Fujian Heng Shen group is the largest and most advanced industrial chain in the world.

, spinning and spandex production enterprises.

As the forerunner of pformation and upgrading, Heng Shen group is deeply aware that the problem of caprolactam shortage is not solved, and the throat of China's polyamide industry has been stuck.

To this end, the hang Shen group took the initiative to create the world's largest CPL chemical production enterprise with its own technology, and build an annual output of million tons of caprolactam project - Shen Yuanxin material.

At present, 3 billion 680 million yuan has been invested and the procurement of nuclear equipment for civil construction is being carried out. It is expected to be put into operation at the end of 2016, and the annual output value will reach about 30000000000 yuan, making it the largest production base of polyamide and caprolactam in the world.

Upstream and downstream has made some textile enterprises taste the sweetness.

In the first two quarters of this year, sales of Fujian Xin Gang Textile Machinery Co., Ltd. increased by 10% over the same period last year.

In the view of general manager Zheng Chunhua, this is due to the extension of the industrial chain.

The "predecessor" of Xin Gang spinning machinery company is Changle Hang Kong knitwear Co., Ltd., under the guidance and support of the government, the enterprise extended the industrial chain to the upstream equipment manufacturing, founded the Xin Gang spinning machinery company, and independently developed the domestic warp knitting machine, breaking the situation of the warp knitting machine relying on imports.

At present, the production of warp knitting machine occupies 60% of the national market.

Constantly expanding the industrial chain and accelerating pformation and upgrading, Fuzhou textile industry strives to achieve a total value of over 150 billion yuan this year, and write a new chapter of upgrading.

Innovation driven pformation

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It is proposed that China should pform from a big manufacturing country to a manufacturing power in 3 10 years.

Specifically to the textile industry, it is also facing the pformation from "big" to "big and strong", which is also an opportunity and challenge.

Only by adhering to the strategy of innovation driven and taking the route of intelligent manufacturing can Fuzhou textile industry survive in the cracks.

Fortunately, the leading enterprises represented by Li Heng nylon, Jingfeng technology, Xin Gang spinning machine and so on are the first to take the lead in trying to find out the breakthrough point of pformation and upgrading, and successfully realize the pformation from "manufacturing" to "intelligent manufacturing" and win the opportunity in the new round of competition.

Tap belt, chain dance, industry prosperity.

I believe that with the help of these leading enterprises, the Fuzhou textile industry will pform ahead of the crisis and embark on a road of pformation and upgrading and sustainable development of modern industry with Fuzhou characteristics.